Energy Intelligence
for Textile Operations
At Scale
ORBIT provides real-time visibility and AI-driven optimization across your dyeing, washing, weaving, and utilities systems — cutting energy bills while maintaining strict fabric quality standards.
From fiber to savings in 4 steps
ORBIT integrates seamlessly with boilers, looms, stenters, and utility mains with zero disruption to active manufacturing.
Connect & Instrument
ORBIT non-intrusive IoT meters hook onto stenters, air-jet looms, washing vats, boilers, and compressor systems. Plug-and-play installation with zero production downtime.
Stream & Aggregate
Granular energy and process telemetry (steam flow, pressure, temperature, water usage, motor load) streams to the ORBIT Cloud at sub-minute intervals.
Analyze & Correlate
The AI engine models consumption baselines per fabric density and yarn type. It detects steam leaks, heat losses, and mechanical friction spikes in real time.
Optimize & Automate
Apply automated controls for steam valve adjustment, motor frequency tuning, and smart scheduling to align peak production with optimal energy tariff windows.
Designed for Textile Complexity
Thermal/steam distribution audits, high-frequency loom motor analysis, and multi-energy tracking tailored to textile mills.
Thermal Energy Optimization
Continuous monitoring of steam distribution and stenter exhaust. Detect heat losses early and optimize gas/heavy-oil boiler fuel efficiency.
Compressed Air Audit
Weaving looms consume massive amounts of compressed air. ORBIT correlates compressor power with loom activity to flag silent air leaks instantly.
Water & Chemical Tracking
Track water consumption per batch in dyeing and washing cycles. Correlate thermal demand with liquid mass to optimize heating profiles.
Loom Motor Amperage Logging
Sub-second motor draw analysis identifies yarn tension stress and mechanical belt slippage before thread breakages halt production.
STEG Tariff Synchronization
Map energy-intensive dyeing and washing cycles to off-peak tariff periods. Simulate cost savings of shifting thermal loads dynamically.
Carbon & ESG Reporting
Automated greenhouse gas emission calculations (Scope 1 & 2) mapped to fabric weight, providing brands with immediate carbon footprint audits.
Optimizing Critical Textile Operations
Reduce Thermal Consumption in stenters and dyeing vats
Dyeing and finishing lines represent up to 50% of the total thermal budget of a textile mill. ORBIT maps thermal demand vs. liquid mass, optimizing stenter fresh-air dampers and dyeing liquor ratios. We ensure maximum gas/heavy-oil boiler fuel conversion while maintaining fabric shade consistency and color standards.
Driving operational and financial excellence
Boost loom and stenter OEE by identifying thermal bottlenecks and mechanical friction slips before they trigger faults.
Maintain stable ambient humidity and dyeing vat temperature profiles to prevent fabric shade variations and tensile weave defects.
Substantially lower steam, water, gas, and electricity bills across spinning, weaving, and wet-processing sectors.
Generate automated, audit-ready carbon footprint and Scope 1 & 2 reports to comply with global apparel brand buyer requirements.
Everything you need to know before deploying ORBIT
Our team of energy engineers is available to walk you through any technical, integration, or commercial questions for your specific mill setup.
Ready to optimize your textile operations?
Join the textile manufacturers who have already deployed ORBIT — and start cutting utility costs on your first monthly statement.